Proceedings Institution of Mechanical Engineers:
1950 on
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Graff-Baker, W.S.
Considerations on bogie design, with particular reference to electric railways.
217-27. Disc. 227-36. 27 figs.
An examination was made of the dynamic characteristics of wheel sets
and bogies, and of the various forces which act upon a bogie under service
conditions. The fundamentals of bogie design are considered, and particular
mention is made of recent developments in methods of body suspension. Problems
of frame construction, braking, and power transmission are also considered.
The paper concludes with a survey of the development of bogie design on the
railways of London Transport Executive and elsewhere, and a restatement of
the basic problems in the relation of bogie to track. At that time a set
of bogies was running experimentally on London Transport in which the bolster
springs, spring plank, and hangers were replaced by a pair of rubber springs
in shear, disposed at appropriate angles between an extended bolster and
the outside of the bogie frame. These springs were proportioned to give the
same characteristics as their more normal predecessor and the riding is the
same. The springs deflect vertically to correspond with the bolster springs,
and horizontally to correspond with the effects of the bolster hangers with
their normal centring action. The advantages are the elimination of all wearing
parts and a saving in weight at a capital and maintenance cost certainly
not higher than normal.
Sir William Stanier (227) opened the discussion, said that at the time of
his first association with the railways, the rolling stock had four or six
wheels; but soon afterwards Dean had introduced the bogie, Fig. 3, with the
suspension bolts at the corner of the bogie frame, and had then developed
the suspension bolts between the wheels. That bogie had given the best riding
vehicles that had ever been known at that time; it was so good that a man
from the Great Western Railway had made a big reputation in India by introducing
the bogie that gave the best riding ever known there. Fig. 3b did not show
the more usual form, which had two suspension bolts at each end on the suspension
bar, so that the bogie frame had a suspension bolt on each side of it, which
prevented it from twisting. That bogie was of very light construction, and
with up to 48 feet stock certainly gave better riding than any other bogie.
Unfortunately, traffic conditions had necessitated the building of coaches
of 60 feet or over, and the angling of the suspension bolts with the longer
vehicles made very uncomfortable riding. Ever since, the railways had been
in trouble with bogie design.
He knew that one design had pneumatic tyres under the centre. For the main
line, it was important to prevent the wheels from developing a double flange;
carriage wheels, with more than 1/16-inch hollow, always led
to bad riding. To make two wheels of exactly the same diameter of a cylindrical
form was precision work which was not usually obtainable in a wheel shop,
and it had been found, after making a number of experiments on the Liverpool
and Southport line, when a rapid cinematographic camera had been used to
photograph the movement of wheels on the rail, that the cylindrical wheel
had the disadvantage that if the flange got against the rail it stopped there
until it struck points. The solution was to alter the wheel to a 1 in 100
cone instead of the 1 in 20 cone, which was usual. That gave exceedingly
good riding. It had not the same tolerance for wear as the 1 in 20 cone,
but it had sufficient tolerance for carriage stock. There was a movement
on the railways to build lighter stock. He believed that with lighter stock
it would be increasingly necessary to reduce the coning of the wheels, because
the sinusoidal movement with a 1 in 20 cone could react seriously on the
carriage body. With a light stock the 1 in 100 cone might be a solution.
The equalizer body gave a nice riding bogie when it was new, but it was very
apt, because there was no control on the bogie frame except in the middle,
for it to rise up and down, which meant very heavy wear and tear on the
parts.
He asked whether the author had found a composition brake block which would
maintain its characteristic for braking wheels running in wet weather.
J.S. Tritton said that the photographs showed twenty-four ways of making
a bogie, and the text showed that there were many more. The author had said
that vertical irregularities on the track must be absorbed by the bogie without
being transmitted to the body. Ideally, what was wanted in dealing with vertical
irregularities (by which was meant rail-joint shocks) was to absorb them
where they occurred, i.e., at the point of contact between the tyre and the
rail. The best practical method so far evolved for doing that was the pneumatic
tyre, with its swallowing action, but its application to railway practice
was limited.
There was, however, a compromise-the resilient wheel. Many of those present
would have had an opportunity of riding in the American PCC. car, streetcars
fitted with resilient wheels in which the tyre carried a thin inner steel
flange on either side of which was mounted a pair of heavy rubber rings.
The rubber rings were bonded to the inner flange, and the tyre was held in
position by through bolts and dowels on to the wheel centre, but was completely
insulated from it. The effectiveness of the resilient wheel in damping the
rail-joint shocks was extraordinarycars could not be heard coming until
they were within 80 or 100 yards. There had, indeed, been complaints that
the cars were dangerous on that account, but the complaints were an effective
proof of the efficiency of the resilient wheel. Another resilient wheel,
developed some twenty-five years previously by the Sentinel company, had
been fitted to light rail cars run in the Channel Islands. So far as he knew,
that type of wheel had been very effective, and he believed that some of
them were still running. That wheel was of a different type, in which the
rubber was in compression and not in shear and bonded. He realized that the
resilient wheel had severe limitations. The PCC cars had an axle load of
6 tons and a tare weight of 16 tons, but they carried up to sixty seated
passengers, and had very easy springingso much so, that one passenger
stepping off the car was sufficient to sway the whole car to an extent noticed
by other passengers.
So far, the wheels had not been developed beyond that stage, but he thought
limitation to a 6-ton axle load could not be contemplated. Sufficient volume
of rubber could be incorporated in the resilient type of wheel to give, in
due course, an axle load up to railway requirements.
In regard to the transverse oscillations and shocks a bogie had to withstand,
he agreed with the author's assessment of the amount of the transverse forces;
but he had not brought out the fact that if the forces were of a cyclic nature
their peaks were usually of momentary duration. He had himself examined many
diagrams of flange forces on bogies in the previous few years, and all were
characterized by very sharp peaks rising a long way above the normal maximum
stresses of the flange forces which occurred. The view was now being taken
that the peaks, because they were only of a momentary duration, did not impose
nearly such severe stresses as had at first been thought.
Volume 167 (1953)
Riddles, R.A.
Development of the engineer in railway practice. 141-5 + 6 plates. 24 illus.,
3 diagrs., table.
| Locomotive | Route | Average train load, tons | Unit cost of power or fuel as delivered to locomotive | Thermal efficiency, fuel to drawbar | Fuel cost: Pence per mile | Fuel cost: Pence per dbhp/h |
| Electric: S.R. locomotive No. 20003 | Victoria-Newhaven | 436 |
1.06d. per kW. per hr. at third rail | 11.5% |
20.8 | 1.28 |
| Diesel-electric: S.R. locomotive No. 10202 | Waterloo-Exeter | 350 |
1.51d per lb | 18.8% |
12.8 | 1.05 |
| Gas turbine : W.R. locomotive No.15000 | Paddington-Plymouth | 360 |
1.10d per lb | 6.6% |
27.7 | 2.27 |
| Steam : W.R. Castle Class, | Paddington-Plymouth | 360 |
0.37d per lb | 5.5% |
12.6 | 1.18 |
Volume 173 (1959)
Gent, A.N. and Lindley, P.B.
The compression of bonded rubber blocks. 111-22.
Carter, H. Desmond
Presidential Address: the engineer, life and diesel engines. 1-14. 7 figs.
(illus. and diagrs.).
Chairman and Managing Director of Crossley Brothers Ltd, Manchester.
Address included the application of the Crossley diesel engine to railway
locomotives.
Schmidt, Ekhart
The high-speed heavy-duty diesel engine, its development, design and application
(James Clayton Lecture). 1007-22.
22 figs.
Author was with Daimler-Benz A.G., and application to railway locomotive
traction was considered.
Brown, H.F.
Economic results of diesel electric motive power on the railways of the United
States of America. 257-75. Discussion: 275-317.
In his concluding summary, following the discussion, Brown noted that
the railways of the United States must think for themselves about more economic
motive power as manufacturers had no incentive or obligation to think for
them: they were in business to make profits, and had been far cleverer than
the railways during the past quarter century. For every millon ton-miles
the railways lost to automotive traffic on the highways (and that was where
most of it had gone and was still going), the automotive industry made possibly
fewer diesel locomotives, but a great many more automotive highway vehicles.
They could not lose, nor was it really necessary for them to change the status
quo, unless some of the railways started to wake up and decide they really
did require some more economic, longer life, single-units with higher capacity
ar all speeds, that cost much less to maintain and much less in first cost.
Motive power was not sold to the railways in Europe. They studied their needs,
specified their desires, and bought their motive power. There was a large
difference. The same was true in the United States until there was no further
demand for steam. The American railways could, if they really wanted to,
put themselves back into that position again.
Volume 176 (1962)
Barwell, F.T.
Some speculations on the future of railway mechanical engineering. 61-106.
Volume 177 (1963)
Cox, E.S.
The diesel engine on rail. (Summer Meeting 1963: Symposium on Prime Movers).
1025-32.
Conclusions:
(1) Power rating of traction diesel engines is far from being an exact science
especially when related as it must be to most economical maintenance in service.
Judgement rather than exact engineering determination is so far the only
yardstick.
(2) Whatever the level of defects and casualties be it good or bad, strict
interpretation of the meaning of these terms is essential before statistics
can be used comparatively and conclusions drawn.
(3) As every railway must for policy-making purposes use available experience
for assessment of relative worth of different power units both in ownership
and prospective use, the effects of load factor, maintenance standards, time,
supervision and development have to be carefully weighed, before true comparisons
become available.
(4) Many non-engineering considerations have a bearing on diesel reliability
and repair costs. Of these, organization of responsibility and supervision
is the principal with financial provision for sufficient and efficient
maintenance facilities as a close second.
(5) The engine itself is not the least reliable of all the components of
diesel traction, and accounts for only one-fifth of total defects in service.
As with other types of prime mover, any given diesel engine on rail calls
for painstaking development and trouble shooting before it levels
out with time at the full reliability of which it is inherently capable.
As in most other diesel traction aspects, the difference between the best
and the worst in this respect is wide.
(6) Sensible and practical standardization is the aim of both railways and
manufacturers, here and abroad. The obstacles to its achievement are formidable,
however, largely because of the dynamic upsurge of technique and development
in all aspects of engineering associated with diesel traction. One form of
this is the proliferation of different makes of equipment for the same
purpose.
Volume 178 (1963-4)
Chamberlin, R.H.
The Napier Deltic diesel engine in main-line locomotives. 53-73. 30 diagrs.
Chief Engineer, Deltic Division, D. Napier & Son Limited. Details
of operating experience with the Deltic engine in railway service, the troubles
and defects encountered, and the design changes introduced to overcome them,
together with details of subsequent service experience
Volume 179 (1964)
Morris, R.B.
The application of an analogue computer to a problem of pantograph and overhead
line dynamics. 782-808
Andrews, H.I.
Calculating the behaviour of an overhead catenary system for railway
electrification. 809-46.
Volume 187 (1973)
Atwell, J.W. Presidential address. Matching technology to the market.
601-13.
Unlike some of my predecessors, I had no special desire during schooldays
to become an engineer. It happened, however, that straight from school I
joined Yarrow & Co. at Scotstoun as an apprentice engineer and remained
with them for eight years. The first three years were spent in the workshops
and on sea trials; for the remainder of my apprenticeship and for a further
three years, I trained in the Engine Drawing Office. Yarrow were, and still
are, shipbuilders of high repute specializing in warships and shallow-draught
vessels. On the engineering side, they built water-tube boilers for ships
and power stations and steam turbines for ship propulsion. The company had
a fine reputation for standards of workmanship and performance and it is
hard to imagine a better environment in which to serve an apprenticeship.
Yarrow were always active in trying out new ideas. I recall, for example,
a development programme lasting several years devoted to pulverized-coal
burning. As a member of the small team involved in that work, I learned a
lot about boiler operation, apart altogether from the problems of using
pulverized coal. Another interesting project in the 1930s was a high-pressure
water-tube bailer (Fig. 1) designed in collaboration with a former President
of this Institution, Sir Nigel Gresley, who at that time was Chief Engineer
of the LNER. The object of the exercise was to develop a water-tube boiler
capable of operating under the special conditions of railway service and
I recall being a member of the trials squad when the boiler was steam-tested
on the locomotive outside the boiler shop at Scotstoun. I look back on my
apprenticeship as a period of great interest, both in the workshops and the
drawing office. There was always something new happening, and although I
doubt whether Yarrow would have claimed they were running a highly geared
training scheme, they certainly knew how to handle young men. The time spent
with Yarrow gave me a good start to my career and I continue to be grateful
for the experience I gained. During these years, I attended evening classes
at the Royal Technical College, Glasgow, gained a Higher National Certificate
in Mechanical Engineering, and had my first introduction to the Institution
through the Scottish Branch, which this year is celebrating its 50th anniversary.
It so happened that the Branch Chairman and the Branch Secretary were members
of the College staff, and since the Chairman was also the Professor of Mechanical
Engineering evening meetings of the Branch, which were held in the College,
were well attended. This was achieved by the simple device of cancelling
some of the evening lectures to enable students to attend the Institution
meetings. These meetings were my first introduction to the Institution of
Mechanical Engineers in the early 1930s. In 1935 I made the somewhat unusual
decision, at least for those days, to leave Yarrow and, with the support
of scholarships, go off to the Royal Technical College for full-time studies
leading to the College Associateship. In 1937 I was accepted as a research
student at the University of Cambridge where I had the good fortune to work
under Professor Sir Charles Inglis, studying railtrack behaviour, which was
one of his many interests. I like to think that the research work, done at
Cambridge just before the war, made a significant contribution to the improved
track now in use on our main-line railways
Bond. R.C. and Nock, O.S.
150 years of uninterrupted progress in railway engineering. 589-622.
Interesting juxtaposition of authors. Landmarks in mechanical engineering
were judged to include Markham's innovation of the brick arch in association
with the deflector plate. Typical express locomotives of "100 years ago"
were the 2-4-0 designs introduced by Kirtley, Webb and Fletcher, and Stirling's
4-2-2. The use of steel was increasing, especially at Crewe where the Bessemer
process was introduced in 1864 and the Siemens-Martin system followed in
1868. The quest for higher speeds is noted in the 1895 race from London to
Aberdeen and in the exploits of City of Truro. The introduction of
larger boilers was pursued by J.F. McIntosh, Ivatt in his Atlantics. The
development of superheating was pursued by Hughes and by Bowen Cooke where
the superheated King George V showed a fuel economy of 27%. Compounding
is considered. Electrification; centralised signalling systems; stsationary
locomotive testing; automatic train control.
Volume 196 (1982)
Boocock, D. and B.L. King. The development of the Prototype Advanced
Passenger Train. 35-46. Disc. 821-34. 11 diagrs.
The development and performance of British Railways three prototype
Advanced Passenger Trains (APT-Ps) were discussed. The progression from design
concept to construction, commissioning and testing prior to entry into passenger
service was described. Performance aspects of the train an4 its sub-systems
were assessed in relation to technical objectives. The commissioning programme
and highlights of the track proving trials were described. Important test
results were discussed, including those relating to body tilt systems, ride
quality, lateral track forces, braking performance, current collection, and
thyristor interference. Account was given of various development problems
which arose during commissioning trials and endurance running. Concluded
with a brief description of the design of the production train (APT-S), which
was planned for fleet operation on BRs electrified West Coast
routes.
2009-04-27